控制计划 Control Plan 样件 试生产PrototypePre-launch客户名称 Customer: Tyco零件编号/最新版本号 Part Number/ Latest changedLever1000032061-xxxxxx/A零件名称/描述 Part Name/DescriptionK-BAND TRANSCEIVER BODY供方/工厂 Supplier/PlantDYNACAST(Shang Hai) Ltd.供方代码 SupplierCodeCZ422 生产 Production控制计划编号/Control Plan No. CP-CZ422主要联系人/电话 Key Contact/Phone: Tiger / 8619-57741010核心小组 Core Team：黄文虎 朱军华 朱德丘 黄文政 王锋 杨玉辉 徐鸽英项目工程师批准/日期 EG EngineerApproval/Date：项目经理批准/日期 EG MgrApproval/Date：质量工程师批准/日期 QEApproval/Date：质量经理批准/日期 Quality MgrApproval/Date：特性 Character产品Product过程Process特殊特性分类SpecialChar. Class产品/过程 规范/公差Product/ProcessSpecification/Tolerance日期（编制） Date(Originally) 2008-03-28日期(修订） Date(Recension) 2009-05-14顾客工程批准/日期（如需要）Customer Engineering Approval/Date(If顾客质量批准/日期（如需要）Customer Quality Approval/Date(If Req'd)朱德丘其它批准/日期(如需要)Other Approval/Date(If Req'd)方法 Methord评价/测量技术 样本SampleEvaluation/Measurement容量Size频率 Freq.Tech./Departm控制方法ControlMethord反应计划Reaction Plan版本 Revision03机器，装置，夹零件/过程过程名称/操作描述具，工装 /部门编号 PartProcess编号Machine,Device,ProcessName/OperationItemJig Tools forNo.Descriptionisemfg. /dept.No.100原材料检验Receiving Insp.质量部QA合金型号Alloy typerawmaterial原材料 ZAMAK3光谱仪Spectrograph每个炉号PerFurnace每批Each LotQA原材料检查表并在材料卡退回不合格品给供片上盖章QA应商Return the NGcheck sheetingot to theand Stamp onsupplierthe Heat #card参数卡ParameterCard调整机器设置Adjust machinesettings200压铸CastingA3/生产部Production参数设置Machineset-up据参数卡检查相应的设置参参数卡 parameter数Review一次OncecardInstructionand Settings无填充不良、无严重流纹 No non-fill or heavy flow markΦ1.94+/-0.05 （6X 2-56 UNC-2B底孔）Φ.113+0/-.0022XΦ.152+0.005/02XΦ.106+/-.0012XΦ.066+/-.0020.790±0.005Φ.302+.005/0Φ.209+/-.001Φ.066+/-.002目视Visual针规pin gauge针规pin gauge针规pin gauge针规pin gauge针规pin gauge卡尺caliper针规pin gauge针规pin gauge针规pin gauge5件/型腔5pcs/cav每班次 Each Shift500首件检查Setup approval质量部QA#1/48/62#2#6#7#8#11#13#14#15外观Appearance尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension每次设置Each Setup1件/型腔1pcs/cav检查记录表CheckingRecord通知模具间修正,Inform toolroomto fix the tool.1 of 4FM-7.51E-03
机器，装置，夹零件/过程过程名称/操作描述具，工装 /部门编号 PartProcess编号Machine,Device,ProcessName/OperationItemJig Tools forNo.Descriptionisemfg. /dept.No.#23#38#39#40#42#44特性 Character产品Product尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension过程Process特殊特性分类SpecialChar. Class产品/过程 规范/公差Product/ProcessSpecification/Tolerance0.830±0.0050.150±0.0050.350±0.0050.280±0.0050.082±0.0030.755±0.005Φ.063±.003方法 Methord评价/测量技术 样本SampleEvaluation/Measurement容量Size频率 Freq.Tech./Departm卡尺caliper卡尺caliper卡尺caliper卡尺caliper针规pin gauge卡尺caliper1件/型腔每次设置Each Setup1pcs/cav针规pin gauge工显toolmakerscope针规pin gauge卡尺caliper针规pin gauge目视Visual目视Visual卡尺caliper卡尺caliper卡尺caliper目视visual2件/型腔1pcs/cav每4小时Every 4 hrs控制方法ControlMethord反应计划Reaction Plan检查记录表CheckingRecord通知模具间修正,Inform toolroomto rectify thetool.#50尺寸Dimension\具上穴号区分,见第4页附表Cavsymbol partition for serialpart,see page 4 sheet）Φ4.57-4.62 （10-64 UNS-2B 底孔）底孔深.165±.005Φ.076+.005/0#59尺寸Dimension510制程检验IPQC操作员/QCOperator/QC外观Appearance孔holes#11#23#44尺寸Dimension尺寸Dimension尺寸Dimension外观appearance无填充不良、无严重流纹 No non-fill or heavy flow mark检查有无断针Core broken NG0.790±0.0050.830±0.0050.755±0.005无浇口残留No gate remain产品周边无毛刺残留around part have no burrremain毛刺去干净,无打伤no flash and handling damage各款产品不可以混料(区别见4页附表)Can't mixed part withdifference serial,See pg4.5件/型腔5pcs/cav检查记录表CheckingRecord隔离产品并通知QE处理，通知模具间修正 quarantinethe parts and askPQE fordisposition,Inform toolroom torectify the tool.209手折去浇 De-gate byhand1每批 per lot过程卡签字Sigh offNA305去毛刺de-burrvendor外观appearance供应商控制Vendor control委外加工记录通知相关人员确认单Re-contractnotify relaterecordpeople to comfirm520进料检验IQC外观appearanceVSAQL0.65C=0each lot检查记录表CheckingRecord通知相关人员确认notify relatepeople to comfirm307Thermal de-burr热爆去毛刺二次加工/SO外观Appearance毛刺去干净,无打伤no flash and handling damage目视visual100%每批 per lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm2 of 4FM-7.51E-03
机器，装置，夹零件/过程过程名称/操作描述具，工装 /部门编号 PartProcess编号Machine,Device,ProcessName/OperationItemJig Tools forNo.Descriptionisemfg. /dept.No.440绞孔Reamming攻牙Tapping三价铬无色钝化Trivalentchromate进料检验IQC供应商Vendor供应商Vendor供应商VendorQC/QA14#特性 Character产品Product过程Process特殊特性分类SpecialChar. Class产品/过程 规范/公差Product/ProcessSpecification/Tolerance依图纸作业per drawing需确保直径Φ.209+/-.001mm外观Appearance外观Appearance外观Appearance作业指导书 Workinstruction作业指导书 Workinstruction无打伤，外观无脏污。nodamage,nick,good appearance各款产品不可以混料(区别见4页附表)Can't mixed part withdifference serial,See pg4.外观Appearance盐雾实验报告 Saltspray testreport螺纹Thread外观色泽一致consistancy incolor on surface方法 Methord评价/测量技术 样本SampleEvaluation/Measurement容量Size频率 Freq.Tech./Departm控制方法ControlMethord反应计划Reaction Plan445供应商控制Vendorcontrol通知SQE确认Inform SQE toconfirm.41031520目视VisualC=0(.65)目视VisualC=0(.65)中性盐雾实验GB7级标准litmusless salt spray GB Class7实验报告Testingreport1每批Each Lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm螺纹共6个孔6X 2-56 UNC-2B螺纹规Thread gauge5pcs螺纹Thread螺纹10-64 UNS-2B螺纹规Thread gauge5pcs孔内不可有毛刺No burr,Φ.209+/-.001外观色泽一致，无脏污consistancyin color on surface, no dirty各款产品不可以混料(区别见4页附表)Can't mixed part withdifference serial,See pg4.PG5pcs330选别Sorting二次加工 Secondoperator外观Appearance目视Visual100%每批Each Lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm530最终检验FQCQC/QA外观Appearance无打伤 / 无变形 / 无毛刺残留 nodamage,no bend, no burr remain各款产品不可以混料(区别见4页附表)Can't mixed part withdifference serial,See pg4.目视Visual目视Visual卡尺caliper卡尺caliper螺纹规Thread gaugeC=0(.65)5件5pcs5件5pcs5件5pcs5件5pcs每批Each Lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm#23#44#1/48/62尺寸Dimension尺寸Dimension螺纹Thread0.830±0.0050.755±0.005螺纹共6个孔6X 2-56 UNC-2B3 of 4FM-7.51E-03机器，装置，夹零件/过程过程名称/操作描述具，工装 /部门编号 PartProcess编号Machine,Device,ProcessName/OperationItemJig Tools forNo.Descriptionisemfg. /dept.No.#5914Packing包装SO特性 Character产品Product螺纹Thread尺寸Dimension外观Appearance过程Process特殊特性分类SpecialChar. Class产品/过程 规范/公差Product/ProcessSpecification/Tolerance螺纹10-64 UNS-2BΦ.209+/-.001mm包装指引packing instruction方法 MethordEach Lot评价/测量技术 样本SampleEvaluation/Measurement容量Size频率 Freq.Tech./Departm螺纹规5件Thread gauge5pcs螺纹规Thread gauge根据指导书检验Reviewinstruction目视 Visual5件5pcs每个Each100%CheckingRecord控制方法ControlMethordInform therelated to反应计划confirmReaction Plan600在过程卡上签字Router Signof---通知相关人员确认Inform therelated toconfirmNote supervisor650入库SO---数量一致quatityPER LOTPER LOT530出货检查inspection beforeShippingOQC标签label根据“出货检查指引”要求According to Outgoinginspection Instruction目视 Visual1000%出货检查指导保留产品,QA确认书 OutgoingImpound material,inspectionQA to determineinstructiondisposition在过程卡上签字Router Signof通知相关人员确认Inform therelated toconfirm800出货Shipping操作员/运输部门Operator/shipping department作业指导书Work Instruction根据指导书检验Reviewinstruction每批Each LotCZ442系列产品清单serials part list:客户编号1000032061-00000011000032061-00000021000032061-00000031000032061-00000041000032061-0000005\.120\.105\.135\.145\.145\\有Yes有Yes有Yes有Yes无No产品标示Marking\\\\\DSH编号CZ422-01CZ422-02CZ422-03CZ422-04CZ422-054 of 4FM-7.51E-03
控制计划样板 - 图文
