工
潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
(Design- FMEA)
项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类 关键日期Key Date: 2009.09.07主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode严频潜在的失效后果级潜在的失效原因/机理重度Potential Effect(S) ofPotential Cause(s)/别度数FailureClassMechanism(s) of FailureSevOcc现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetectionFMEA编号Number:准备人Prepared By:
FMEA日期Data(编制(orig):2010.01.25页码Page:
(修订REV)：措施结果Result责任及目标完风险难建议的措施成日期严频难优先RecommendeResponsibility检重度检指数d& Target度R.P.度数度Action(S)CompletionDetN.SevOccDetDate序号NO.风险优先指数R.P.N.移至半成品区130Move to semi-finished area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label入库前每卡板贴上传送单核入库单。set the delivery notes2and receipts notes labelon the pallet before store.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA140存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout store.2. long term store按照程序要求，材料先进先出。2 Frist in first outQC复查在库 re-check theparts in period.848NANA移至生产线Move Material150to ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label入库前材料上贴来料管理票2set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.424NANA160倒角chamfer倒角大于0.5cthe chamfer morethan 0.5影响零件外观affect parts'appearance2倒角限位移动the limit away定期维护保养机床5maintain the machineperiodicallyPQC用投影仪抽检 PQC check with profileprojector.330NANA170半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent in thesurface of the part.2包装方式不明确Unknown of thepackaging methods.31. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stamping.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery424NANA移至半成品区180Move to semi-finished area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label入库前每卡板贴上传送单核入库单。set the delivery notes2and receipts notes labelon the pallet before store.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.424NANA6 of 10
工
潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
(Design- FMEA)
项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类 关键日期Key Date: 2009.09.07主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode严频潜在的失效后果级潜在的失效原因/机理重度Potential Effect(S) ofPotential Cause(s)/别度数FailureClassMechanism(s) of FailureSevOcc1. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout store.2. long term store现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetectionFMEA编号Number:准备人Prepared By:
FMEA日期Data(编制(orig):2010.01.25页码Page:
(修订REV)：措施结果Result责任及目标完风险难建议的措施成日期严频难优先RecommendeResponsibility检重度检指数d& Target度R.P.度数度Action(S)CompletionDetN.SevOccDetDate序号NO.风险优先指数R.P.N.190存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess3按照程序要求，材料先进先出。4 Frist in first outQC复查在库 re-check theparts in period.848NANA移至生产线Move Material200to ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label入库前材料上贴来料管理票2set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA210磨削grinding粗糙度超差roughness of the flatout of dimension.影响客户使用affectcustomer using3砂轮硬度以及颗粒度不适合。Non-conforming of thehardness and particlegrinding wheel.选择合适的砂轮并将砂轮规格写入操作指导书2Choose conforminggrinding wheel and writeit into WI1. 加工特殊的磨削夹具以减小磁力。2. 磨削前用切削液洗刷工作台面。1. Machining specialgrinding gauge toreduce the magneticforce.2. Clearn the workingflat before production.生产前，QC和操作工检查砂轮的规格。QC and operatorscheck the Spec. of thegrinding wheel.848NANAout of dimension.影响客户使用affectcustomer using41. 磨床磁力过大2. 磨床工作台有异物1. Bigger magneticforce of the grindingmachine2. Un-clearn of theworking flat.2QC对每盘的零件平面度进行抽检PQC check the somesamples of every plate.896NANA210磨削grinding3+/-0.15尺寸超差3+/-0.15 out ofdimension影响客户使用affectcustomer using3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检PQC check the some。samples of every plate.1. Set the PI site andask the operators followit after stamping.848NANA7 of 10
工
潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
(Design- FMEA)
项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类 关键日期Key Date: 2009.09.07主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.grinding过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode严频潜在的失效后果级潜在的失效原因/机理重度Potential Effect(S) ofPotential Cause(s)/别度数FailureClassMechanism(s) of FailureSevOcc现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetectionFMEA编号Number:准备人Prepared By:
FMEA日期Data(编制(orig):2010.01.25页码Page:
(修订REV)：措施结果Result责任及目标完风险难建议的措施成日期严频难优先RecommendeResponsibility检重度检指数d& Target度R.P.度数度Action(S)CompletionDetN.SevOccDetDate序号NO.风险优先指数R.P.N.7+/-0.3尺寸超差7+/-0.3 out ofdimension影响客户使用affectcustomer using3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检PQC check the some。samples of every plate.1. Set the PI site andask the operators followit after stamping.848NANA34.5MAX 尺寸超差。影响客户使用affect34.5MAX out ofcustomer usingdimension210磨削grinding3磨削不到位no enough grinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检PQC check the some。samples of every plate.1. Set the PI site andask the operators followit after stamping.848NANAout of dimension影响客户使用affectcustomer using3 磨床工作台有异物 Un-clearn of theworking flat.磨削前用切削液洗刷工作台面。2 Clearn the working flatbefore production.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA220半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent in thesurface of the part.3包装方式不明确Unknown of thepackaging methods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit .传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA移至半成品区230Move to semi-finished area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label入库前每卡板贴上传送单核入库单。set the delivery notes2and receipts notes labelon the pallet before store.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA240外协清洗零件表面未清洗干净clean outsourceunclean of the part影响客户使用affectcustomer using4供应商对零件表面清洁度要求不明确unknown of the supplierto the cleanessrequiremnent.采购发图纸给供应商3Purchase publish thedrawing to supplier每批来料QC对清洁度进行检测。QC check the part cleanessof every lot.896NANA8 of 10工
潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
(Design- FMEA)
项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类 关键日期Key Date: 2009.09.07主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode严频潜在的失效后果级潜在的失效原因/机理重度Potential Effect(S) ofPotential Cause(s)/别度数FailureClassMechanism(s) of FailureSevOcc现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetectionFMEA编号Number:准备人Prepared By:
FMEA日期Data(编制(orig):2010.01.25页码Page:
(修订REV)：措施结果Result责任及目标完风险难建议的措施成日期严频难优先RecommendeResponsibility检重度检指数d& Target度R.P.度数度Action(S)CompletionDetN.SevOccDetDate序号NO.风险优先指数R.P.N.零件表面有碰伤外协清洗影响客户使用affect240dent in the surface ofclean outsourcecustomer usingthe part2包装不合理non-conformingpackaging与供应商沟通，制订合理包装方式。3Communicate withsupplier and make rightPI.入库前每卡板贴上传送单核入库单。set the delivery notes2and receipts notes labelon the pallet before store.1. 现场放置全检指导书，并且要求操作工严格按照全检指导书全检。1. Set the InspectionInstruction site and askthe operators follow it.每批来料QC对外观和包装进行检测。QC check the partappearance and packagingof every lot.848NANA移至包装区230Move packagearea零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA包装全检260100% sortingand packaging零件外观项目检查有误appearance sortingerror影响客户使用affectcustomer using2操作工对外观要求不明确unknown of the operatorto the appearancerequirement.3QC对零件进行抽检QC check the part with eyes.848NANA包装全检260100% sortingand packaging包装有误non-conformingpackaging造成零件外观不良cause the non-conforming of thepart appearance3操作工对包装要求不明确Un-known of theoperators the thepackaging instruction.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PackagingInstruction site and askthe operators follow it.QC对零件进行抽检QC check the part with eyes.848NANA移至成品仓Move to finished零件转移错误270productmistake the partwarehouse影响客户使用affectcustomer using3材料标识不明确Un-clear label入库前每卡板贴上传送单核入库单。set the delivery notes2and receipts notes labelon the pallet before store.按照程序要求，材料先进先出。2 Frist in first out生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA280存放Storage零件生锈rust of the part.影响客户使用affectcustomer using31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout store.2. long term storeQC复查在库 re-check theparts in period.848NANA送至客户290Deliver tocustomer零件转移错误mistake the part影响客户使用affectcustomer using3材料标识不明确Un-clear label每箱产品贴上成品票。2set the finish notes onevery box.出货时OQC对产品进行确认OQCcheck the part beforedelivery.848NANAout of spec.0.2 A9 of 10
工
潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
(Design- FMEA)
项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类 关键日期Key Date: 2009.09.07主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode严频潜在的失效后果级潜在的失效原因/机理重度Potential Effect(S) ofPotential Cause(s)/别度数FailureClassMechanism(s) of FailureSevOcc变更内容Comment新制/New完善并增加位置度的分析现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetectionFMEA编号Number:准备人Prepared By:
FMEA日期Data(编制(orig):2010.01.25页码Page:
(修订REV)：措施结果Result责任及目标完风险难建议的措施成日期严频难优先RecommendeResponsibility检重度检指数d& Target度R.P.度数度Action(S)CompletionDetN.SevOccDetDate审核Checked by批准Approval by序号NO.风险优先指数R.P.N.版本Rev.A0A1日期 Date2009.09.072010.01.25准备人Prepared by10 of 10
FMEA潜在失效模式及分析标准表格模版 - 图文
